Equipment

Explosion-proof industrial vacuum system overview

Vacuum system internal airflow simulation

Vacuum system separator and filtration detail

Mechanical designSimulationsElectronicsManufacturing

Challenge

Develop a high-capacity vacuum system for combustible sugar dust that could maintain reliable airflow while meeting strict explosion-protection, structural-safety, and industrial-maintenance requirements.

What we did

Designed the filtration system, separator, blower configuration, controls, and service platform. CFD and structural simulations informed airflow performance, component selection, and resistance to internal explosion loads.

Outcome

Delivered a manufacturing-ready, ATEX-aligned system with antistatic filtration, explosion-protected electronics, accessible maintenance features, and complete engineering documentation.

Soil testing rig, stabilometer chamber and load application system

Soil testing rig sample chamber with quick-release clamps

Mechanical designElectronicsPrototypingManufacturing

Challenge

Create a compact laboratory rig that could apply and accurately measure high loads and pressures while allowing soil samples to be replaced quickly and safely.

What we did

Developed the pressure chamber, synchronized electromechanical loading system, welded frame, sensing setup, and control prototype. The assembly was calibrated and tested under loads of up to two tons.

Outcome

Delivered a manufactured testing rig capable of operating at pressures up to 16 atm, with improved sample access and additional load capacity for future testing requirements.

Explosion-proof industrial vacuum system

Custom soil testing rig

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