Each capability can be applied independently or integrated across the development lifecycle.
- 1.Mechanical design
We design enclosures, internal structures, and mechanical components that balance product requirements, manufacturability, performance, and cost—from early architecture through production-ready documentation.
CAD and product architecture
Product layouts, assemblies, and detailed 3D models that define how components fit, function, and interact within the complete system.
Component integration
Integration of mechanical, electronic, and electromechanical components, including interfaces, mounting, access, serviceability, cable routing, and assembly constraints.
Materials and manufacturing processes
Material and production-method selection based on structural requirements, operating environment, volumes, cost targets, finish, and supply-chain considerations.
Tolerance analysis
Definition of critical dimensions, fits, and tolerance stacks to support reliable assembly, consistent performance, and efficient manufacturing.
Production-ready documentation
Clear engineering documentation for prototyping, supplier handoff, validation, and manufacturing, tailored to the needs of each development stage.
Deliverables
CAD modelsProduction drawingsTolerance specificationsBills of materialsAssembly documentationDesign packages - 2.Electronics
We develop custom electronics that meet requirements for functionality, reliability, size, power consumption, and cost, supporting dependable integration with mechanical systems and firmware.
System architecture
Definition of the electronic architecture, functional blocks, interfaces, power domains, and component requirements for the complete product.
Circuit and schematic design
Development of analog, digital, power, sensing, control, and communication circuits documented in clear, reviewable schematics.
Component selection
Selection and evaluation of components based on electrical requirements, availability, lifecycle, cost, package constraints, and supply-chain risk.
PCB layout
Board layout that accounts for signal integrity, power distribution, thermal performance, manufacturability, mechanical constraints, and regulatory considerations.
Prototype board preparation
Preparation of fabrication and assembly documentation, followed by bring-up support, testing, debugging, and design refinement.
Deliverables
System architectureCircuit schematicsPCB layoutsBills of materialsFabrication filesAssembly packages - 3.Firmware
We develop embedded firmware that connects hardware, sensors, communications, and device logic, enabling reliable operation, system testing, and product refinement.
Device drivers and hardware control
Firmware for processors, peripherals, sensors, actuators, power systems, and other hardware interfaces.
Application and control logic
Implementation of device behavior, operating states, control algorithms, timing, fault handling, and user-facing functions.
Sensor and data processing
Acquisition, filtering, calibration, interpretation, and management of sensor data for dependable real-time operation.
Communication protocols
Integration of wired and wireless interfaces, device-to-device communication, cloud connectivity, and external system APIs.
Testing and optimization
System-level testing, debugging, performance optimization, memory management, and validation under expected operating conditions.
Deliverables
Firmware architectureEmbedded source codeDevice driversCommunication interfacesTest documentationRelease packages - 4.Simulations
We use engineering simulations to evaluate structural, thermal, and mechanical performance before committing to physical prototypes, helping reduce uncertainty and guide design decisions.
Structural analysis
Assessment of stress, deformation, stiffness, and load paths under expected static and dynamic operating conditions.
Thermal modeling
Evaluation of heat generation, transfer, dissipation, airflow, and component temperatures across normal and extreme use cases.
Motion and mechanism analysis
Simulation of movement, forces, clearances, contact, and kinematic behavior within mechanical assemblies and mechanisms.
Design verification
Comparison of simulated performance against engineering requirements, safety margins, material limits, and acceptance criteria.
Design optimization
Iteration of geometry, materials, interfaces, and operating parameters to improve performance, weight, reliability, or cost.
Deliverables
Simulation modelsStress reportsThermal analysesMotion studiesDesign recommendationsVerification reports - 5.Prototyping
We build functional hardware prototypes that bring mechanical, electronic, and embedded systems together for hands-on testing, validation, and design refinement.
Prototype planning
Definition of prototype goals, fidelity, test requirements, materials, fabrication methods, and build sequence.
Mechanical fabrication
Production of prototype parts and assemblies using additive manufacturing, machining, sheet metal, molding, and other appropriate processes.
PCB assembly
Assembly, modification, and bring-up of prototype electronics, including component installation, wiring, and board-level debugging.
System integration
Integration of mechanical, electronic, firmware, sensor, and actuator subsystems into a functional prototype.
Testing and iteration
Hands-on evaluation of fit, function, performance, usability, and reliability, followed by targeted design improvements.
Deliverables
Functional prototypesPrototype componentsAssembled PCBsIntegrated systemsTest fixturesBuild documentation - 6.Manufacturing
We refine product designs for manufacturability, supplier handoff, compliance, and pilot production, helping move validated prototypes toward repeatable production.
Design for manufacturability
Refinement of parts and assemblies to improve process compatibility, repeatability, yield, assembly efficiency, and cost.
Supplier preparation
Preparation of clear technical packages, specifications, and supporting information for quoting, sourcing, and supplier review.
Production documentation
Development of controlled drawings, bills of materials, assembly instructions, inspection criteria, and revision-ready documentation.
Compliance and certification support
Design review and documentation support for applicable safety, environmental, electromagnetic, and industry-specific requirements.
Pilot production
Support for initial production runs, build monitoring, issue resolution, quality feedback, and final design adjustments before scale-up.
Deliverables
Production drawingsBills of materialsSupplier packagesAssembly instructionsCompliance documentationPilot-build support
